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For projects requiring on-site construction, NED manufactures composite wall, floor, and roof panels that can be shipped flat-packed and rapidly installed by trained crews. Our panelized systems are ideal for: 

  • Permanent data centers and critical infrastructure 

  • Defense housing and hardened shelters 

  • Energy-efficient commercial or institutional facilities 

Workers installing prefabricated wall panels during new building construction

Panelized Systems 

Image by Arthur Mazi

Modular & Panelized Output 

Add a Vertically Integrated Manufacturing for Mission-Critical Infrastructure

Image by Kiefer Likens

MANUFACTURING

Northstar Enterprise and Defense operates in full alignment with Northstar Building Systems to deliver robust, scalable, and rapid manufacturing solutions. Our vertical integration allows us to control every phase of the production lifecycle, from engineered design to CNC-driven fabrication, ensuring unmatched speed, precision, and performance.

Black Fabric

As the manufacturing arm for mission-critical infrastructure, we support the production of: 

  • Modular Data Centers 
     

  • Modular Mission-Critical Units (SCIFs, NOCs, Comms Units, Medical Response)
     

  • Panelized Building Systems for prefabricated onsite construction

Our manufacturing capabilities are centered around advanced automation, composite material science, and the ability to scale for domestic and international deployment. 

What Sets Our Manufacturing Apart 

Image by Timelab

Fully Integrated Supply Chain 

By partnering directly with Northstar Building Systems, NED eliminates third-party dependencies. Our facilities produce proprietary composite panels, modular shells, secure enclosures, and prefabricated subcomponents in-house enabling fast, reliable delivery to project sites anywhere in the world. 

We manufacture using patented, fully tested FRP composite systems that outperform traditional construction materials across every metric: 

  • Lightweight yet structurally superior to steel or concrete 

  • Fire-resistant and non-corrosive 

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  • Thermally efficient and non-conductive 

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  • Ballistic and impact rated up to 250 mph 

These materials enable us to manufacture both highly mobile modular systems and large-scale panelized building envelopes with extreme durability and minimal maintenance. 

Stack of fiberglass and metal channels ready for manufacturing

Advanced
Material
Technology 

Precision Automation

Our production line features: 

  • CNC Machining for exact-fit pre-drilled components 

  • Robotics Integration for repeatable, high-volume manufacturing

 

  • Quality-Control Protocols ensuring each unit meets mission-readiness requirements 

From MEP integration to custom client-specific configurations, our process is engineered for precision and scalability. 

Image by Vlado Paunovic

Modular Manufacturing 

Our modular units are built in controlled environments, fully assembled, and ready to deploy. These include: 

  • Prewired, pre-plumbed, climate-controlled data centers

 

  • Mobile command posts, SCIFs, and emergency response modules 

  • Stackable and expandable infrastructure for scalable operations 

These mission-ready assets can be transported and deployed worldwide, reducing time to readiness from months to days. 

Image by NASA

Global-Scale Deployment 

  • Fulfill high-volume production for large-scale programs 

  • Pre-stage materials and modular units for rapid-response projects 

  • Support clients across military, federal, commercial, and international markets 

Built for the mission:

From first sketch to final panel, Northstar Enterprise and Defense controls the entire manufacturing process to ensure our products are mission-ready, secure, and fast to deploy. Our factory-direct approach enables flexible design, reduced risk, and higher value across every project. 

Abstract Blue Geometric Design

Connect with Our Manufacturing Division

To learn more about our scalable production capabilities or to request a custom manufacturing quote, contact the NED team today.

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